4 Advice to Choose a generator will not start

25 Mar.,2024

 


Generac Power generators can be the lifeline for you in case of power outages, which is a common phenomenon during harsh winters. It is at this time that we realize just how important this power backup equipment is.

While there are several options available in the market, the one brand that has stood the test of time and has continued to be a leader in providing the best-quality power generators is Generac. Its alternate power sources are manufactured to last with the best-in-class performance, durability, efficiency, and cost-effectiveness. No wonder Generac generators have made a name for themselves as one of the most trusted generator brands.

“As per the latest report, Generac commercial generators have a market share of 70%.” ??

However, despite their durable nature and the ability to perform in the most challenging weather conditions, these are machines that are bound to be dysfunctional at some point in their life cycle.

Even though machines are built to perform, there could be several reasons that might amount to them conking off and you must ensure that you the right preventive measures so that they continue performing to the best of their ability.

The best to avoid a situation where a generator doesn’t start easily is to keep using it often. This allows its machine parts to continue functioning without any hassle.

Any machine, when left without being used is bound to wear and tear, and Generac generators are no exception. In case, your Generac generator doesn’t start, here are a few things you can do to make sure it is back and running in its best condition.

?️ The oil level has gone low

Oil is one of the most essential components of maintaining the health of any engine, and generator engines are no exception. If the oil level in your generator goes below the recommended level, the generator will face difficulty starting. You must refill the oil to keep the generator running.

You can also check if the oil needs to be changed. Changing the oil periodically will ensure that there are no snags in the future. You must also check how your generator is placed. If positioned on an uneven surface, the low oil sensor might not provide the correct reading. Ensure that it is mounted on an even surface.

⛽ The fuel tank is empty

This is a common possibility, especially when it comes to power generators. Alternate power sources like generators are used daily only at select places.

In most cases, generators are used only when there is a power outage, which happens once in a while. So, the chances of a generator running out of fuel are quite high. Check the fuel level and refill the fuel tank as required.

? The choke is not working properly

The Choke is yet again an important component in the starting function of an engine. It should be in the closed position when the engine is being started and should be turned on only once the engine warms up. These choke levers are positioned differently in different generators depending on their make and model.

Usually, the choke lever is placed right above the air filter on the side of the generator. In some other generators, it is built in right into the power control knob. Irrespective of where it is placed, it should be off when you start the generator.

The fuel valve is closed or clogged

Even when the fuel tank is full and still the generator doesn’t start, there could be an issue with the fuel valve. If the valve is closed or clogged, the fuel will not reach the carburetor and the engine will not start.

Ensure that the fuel valve is open when you start the generator. If in case the fuel valve is clogged, there are two things you can do. If there is a vacuum relief valve in your generator, ensure it has been opened.

Secondly, unplug the outlet hose from the intake side. Check if any of these lines are clogged, and clean them up so that the fuel can reach the carburetor.

The carburetor is clogged

Fixing a machine is almost like a cyclic process. You address one issue at a time till you reach the root of the issue. Once you have ensured that the fuel tank is not clogged, and still your generator won’t start, check the carburetor. If you have not used your generator for a long time without draining the carburetor, the chances are that it will get clogged.

To fix it, you must first shut off the fuel valve and then clean the carburetor and the carburetor drain. To avoid clogging the carburetor, you must run your generator at least once every month, and use a carburetor cleaner regularly. This will ensure the better health of your machine.

⚡The spark plug needs repair/replacement

Over time, a lot of carbon deposits occur on the spark plug that might result in it not performing well. Any issue in the spark plug means the engine will not start. Clean it using a small knife to scrape off the deposits. Once the cleaning is done, you can check the spark plug by removing the recoil starter and holding the spark plug close to the crankcase of the engine. You can also do so using a spark plug tester If the sparks look strong and blue in color, you are good to go.

You must also have a quick look at the spark plug wire and ensure that it is in good position.

If the sparks are not strong enough, you must check the ignition coil. This can be done using a ignition coil tester. Sometimes, the problem could be with the ignition coil which might require replacement.

?You have a dead battery

The battery is notorious to drain over a period of time if the machine is not used. So, you must check the status of the battery if your generator doesn’t start. If the battery is old, you might need to replace it. Sometimes jump-starting the battery can solve the issue. In this case, you must ensure that you use your generator periodically, or else the battery will drain again.

?Empty fuel tank

This is one of the most obvious things to happen, especially in generators that haven’t been used for a long time. It is best to periodically keep checking if the tank has enough fuel at all times. If possible, avoid emptying your fuel tank as it can damage your engine. Then again, you must ensure that the fuel line is clean at all times and that the oil level is optimal.

Yet another aspect that you must take care of is to avoid storing the generator with stale gasoline. Always making use of fresh gasoline is a sure shot way of enjoying a seamlessly working generator.

? The generator is plugged in

Your generator should always be disconnected with cords and wires when you are trying to start it. If it is plugged into an electronic item, the generator might not start even if the electronic device is not switched on. Unplug all the cords and try to start it.

? Clean the air filter

The air filter provides the right amount of air to the carburetor during the ignition process. If the air filter is choked, it will not let the air pass through, disturbing the ignition process. Clean the air filters, and if required, replace them.

Our Take

Every machine needs periodic functioning to run in a good condition. Any machine that is not used for a prolonged period of time will start to wear and tear and not perform to the best of its capability.

Generators are mostly used sporadically and thus they are more prone to such wear and tear. It is a good practice to turn it on once every month so that you don’t face any issues during an emergency situation. It will not only prolong the generator’s life but will also save you spending on costly repairs and replacements.

But, if your Generac Generator does give you trouble in starting, try the above-mentioned methods to ensure it is up and running.

If it still doesn’t, of course, you have the CS Diesel team to help you out with the maintenance of your equipment. Regardless of when you bought the generator, our team of trained technicians is always up and ready to help you out.

Frequently Asked Questions about Generac Generator

Why would a Generac generator conk off?

Although Generac generators are known for their superior quality, they are still machines and wear and tear happens, which could be the reason for their malfunctioning. If you want to keep your Generac generator running at all times, keep them well-maintained. You must use them regularly so for longer-lasting performance as any machine when left idle, malfunctions more often.

What are the main reasons for a Generac generator not starting?

There could be multiple reasons for a Generac generator not starting. These reasons range from a decrease in the oil level, an empty fuel tank, choke malfunctioning, a closed or clogged fuel valve, a clogged carburettor, a spark plug not working properly, a dead battery, and unclean air filters. If the generator is not maintained properly, then it is bound to not start when required.

What should I do if the Generac generator doesn’t start?

If your Generac generator doesn’t start, then you can start with the following steps. Check the oil level, check if there is enough fuel in the tank, see if the air filters are clean enough, check the spark plug and choke, unclog the fuel valves, recharge the battery and unclog the carburettor. Even if the generator doesn’t start after following these steps, you must ask for professional help.

Why Does My Generator Keep Shutting Off?

One of the most commonly asked questions regarding generator troubleshooting is “Why does my generator run for a short period of time, and then shut off?”  We asked our most experienced technicians this question and they came up with quite a few of the most common reasons this may be happening and what you can do to remedy them.

800kW Generator with Technicians

Overload

  • The first thing you should check is that you are not running more equipment on backup power than your generator can handle. If you are running too much equipment on too small of a generator, the generator may shut down in order to avoid putting too much stress on your appliances.
  • The only way to remedy a loss of power due to overload is to shut off the generator, reduce the load by unplugging unneeded appliances, and restart the generator. If you need help properly sizing your generator, check out the EMC Generator Sizing Webinar.

Fuel Shutoff Valve is Closed (Portable Generators)

  • If you are using a portable generator, there is a fuel shutoff valve that is usually only used when you are storing your generator for long period of time to prevent stale fuel from circulating unnecessarily.  Check that this valve is not still shut and preventing the flow of fuel to your engine.
  • To remedy this, simply open the valve and restart the generator.

Fuel Level Too Low

  • Obviously, your generator will not run without fuel. If your generator only ran for a short period of time then won’t start again, make sure you check your fuel level.
  • To remedy low fuel, always make sure the fuel tank is full before running your generator. You can also choose to install a generator that is fueled by natural gas or liquid propane straight from the utility to prevent lack of fuel (disregarding extreme circumstances where the utility may fail).

Oil Level Too Low

  • Oil levels that are too low can cause generator shutoff. Generators will still start with low oil, but newer models have a “low oil shutoff sensor” that will automatically kill the engine when oil levels are too low in order to prevent running of the generator with no oil. Running with low or no oil can cause severe wear and destruction to certain parts of your engine.
  • To remedy low oil level, check oil level with the dipstick. If oil looks clean but the level is low, add more oil. If oil is dirty and at a low level, an oil change is necessary.
  • Sometimes your generator may display a low oil pressure alert when the pressure is actually fine. This may indicate that your oil pressure sensor is faulty and needs to be replaced.

Water Level Too Low

  • The rise in temperature without proper water levels in the radiator is too much for most generators to handle. Running at a high temp for any period of time is hard for the most sensitive parts of the engine, control panel, and voltage meter.
  • Check water level and add water if necessary.

Choke Position Open for Too Long (Portable Generators)

  • To start the generator the choke needs to be in full choke position.  After a few minutes, change it to half, then after a few more minutes change it to run.
  • Generators can shut off after a few minutes of running if the choke is left in the full choke position for too long.
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Rodents

  • Generators are a warm home for small animals. And when they can’t find enough food, they will chew on any exposed wires or hoses causing electrical issues or fluid leaks.
  • To remedy rodent infestations, remove the rodents and replace any wires or hoses that have been chewed through. Setting rodent traps to catch any future small animals before they make a home in your expensive generator may be a good idea as well.

Faulty/Dirty Spark Plugs

  • If you have an issue with dirty or faulty spark plugs, you may hear a crackling noise and see your generator shut down after only a few seconds of running.
  • To fix a spark plug issue, the most foolproof way would be to replace them with brand new ones. However, some spark plugs can become dirty and work like new if cleaned and re-installed.

Clogged Air Filter

  • Engines need clean air to circulate in order for all parts to work in harmony. A clogged air filter prevents the correct amount of clean air from circulating throughout the engine.
  • This fix is easy. Clean or replace your air filter for better air circulation.

Dirty Fuel Tank/Pipes

  • Pressure can get locked in your fuel tank, dust or debris can cause restrictions, or your pipes can become damaged and leak. This makes it hard for the proper amount of fuel to circulate.
  • To remedy a fuel system issue, first start with checking the fuel cap vent for any clogs. If all looks well with the fuel cap; check the fuel tank for sediment, bad fuel, etc. (See our article on maintaining diesel fuel here!)  If the fuel tank looks dirty, cleaning the fuel tank and conditioning the fuel is a good idea. It is also a good idea to release pressure in the fuel tank and inspect all the pipes before each use.
Open Generator Set

Dirty Carburetor

  • Bad fuel in the carburetor can cause the volatile ingredients from fuel evaporate from the accumulated gas in the carburetor to form a thick mixture that sticks in the carb and causes a disruption in the fuel supply.
  • The easiest way to remedy this is to keep your carburetor clean. If a carburetor is left dirty for too long, you may need to end up replacing the carburetor.

Battery Issues

  • Usually battery issues begin with your battery charger. Your charger could be faulty, your installer could have put the charger on the same circuit as the block heater (causing the breaker to trip), or you could have gotten a faulty battery.
  • Check the battery charging source to make sure it is not faulty. It may need to be replaced. If charger is not faulty check circuitry for overload. If circuits are not overloaded and the charger is working as it should, then you should replace the battery.

Block Heater Issues

  • Block heaters keep the liquid in your engine around 100-120oF. This allows for quick startup and lubrication of critical parts. If your block heater is faulty, your generator may try to start, then shut off due to lack of fluid circulation, especially in colder temperatures.
  • The only way to fix this problem is to install a new block heater.

Engine Fault

  • Engine fault is hard to diagnose when you are not an experienced technician. If you have tried all the above steps and your generator still will not run for extended periods of time, engine fault may be the culprit.
  • If you suspect engine fault, the best idea is to call an experienced technician to come take a look.

Exhaust System Fault

  • A fault in the exhaust system can cause a generator to fail after a few minutes due to a buildup of exhaust causing a fault in the noxious emission sensors.
  • This is a critical issue that needs to be dealt with by a professional.

Electrical Problems

  • Electrical problems can happen in any part of any circuit or wiring of your generator. Electrical issues are not to be dealt with by unexperienced laypeople.
  • This issue needs an experienced technician or electrician to come and troubleshoot.
Thermography and IR on Generator

Sensor Failure

  • Newer generator models have a lot of sensors. Sometimes if one sensor is failing it can set off a cascade of other issues in other sensors. Usually sensors are the most expensive part of a generator to repair or replace.
  • The only way to fix a faulty sensor is to replace it. After replacing the sensor, the control panel may need to be reprogrammed to acknowledge any changes made before it will start working correctly. An experienced generator technician can help with any sensor replacements or reprogramming.

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Lead Generator Technician

Conrad has over 10 years of experience in power generation. He graduated from Universal Technical Institute, and has a master certification from Generac. He loves the great outdoors and spending his time camping and fishing.

4 Advice to Choose a generator will not start

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