HDPE piping is a flexible and versatile product well suited for the municipal market. According to PE Alliance, HDPE has only a 3% to 5% market share in the municipal water supply and sewer markets, but utilization of HDPE in the sector is growing rapidly.
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A recent Trenchless Technology article forecasts that over $234 billion of CAPEX will be spent over the next decade to address aging municipal water and wastewater pipe network infrastructure. According to the article, municipalities considering piping upgrades seek lower cost and longer-lasting piping alternatives compared to previously installed ductile iron, steel and copper piping. Newer piping alternatives for water and sewer markets include pre-stressed concrete, PVC, HDPE and PE piping.
Pipe rehabilitation is singled out as the fastest growing spend category, increasing annually from $253 million in to $576 million by . In addition to cost and longevity, decision-making factors for new municipality water and sewer projects and rehabilitation include location, project sizing requirements, geology, and proximity to existing water and sewer infrastructure.
HDPE outperforms other piping alternatives
HDPE Pipe for water supply and sewer applications is expected to have a service life of between 50 and 100 years. Fully recyclable and lighter in weight, HDPE is much stronger than conventional pipe. HDPE heat-fused joints are as strong as metal pipe, or stronger, and do not leak.
HDPE pipe offers unmatched corrosion and chemical resistance as it will not corrode (rust), tuberculate or support biological growth. HDPE pipe is substantially more flexible compared to conventional stick pipe alternatives and is available in long reel lengths reducing the number of joints and associated installation time, all the while saving money. Since HDPE may be supplied in long coils and is lighter in weight compared to conventional piping, transportation and shipping costs are typically lower.
Once installed, HPDE outperforms piping alternatives in locations where soil shifting (compaction/expansion) is known to create openings in joints because HDPE is flexible and requires fewer installation joints.
Pipe bursting is a common installation method
Pipe bursting is a trenchless method to replace buried sewer, water and natural gas piping without the need for a traditional construction trench and associated equipment. In this process, HDPE pipe is pulled through the existing vitrified clay pipe, cast iron, concrete, asbestos or plastic pipe, essentially ‘bursting’ the older pipe with new High Density Polyethylene. This less invasive method leaves the remnants of the old pipe in place; no digging, haul-off or disposal is needed. This technique is less intrusive than excavating and reduces road closures and traffic disruption related to construction zones.
Pipe bursting can also be used to expand pipeline capacity by replacing smaller diameter pipes with larger ones. Gas, water and sewer providers have done extensive work demonstrating the feasibility of upsizing gas mains, water lines and sewers. Upsizing from 100- to 225-mm diameter is now well established, and pipes of up to 36-in. diameter and greater have been replaced. According to the Plastics Pipe Institute, bursting of even larger diameter pipe and overall bursting distance is increasing.
Crystal Line from United Poly Systems
United Poly Systems recently launched the new Crystal Line™ family of HDPE pipe. Available in Copper Tube Sizes (CTS) from ¾ inch to 2 inch and Iron Pipe Size (IPS) from ¾ inch to 6 Inch, Crystal Line is ideal for potable water, reclaimed water and sewer applications.
Crystal Line pipe is manufactured at locations in Springfield, MO and Albuquerque, NM. Equipment modifications and upgrades were recently completed at each location including new extruders to produce high-quality HDPE pipe at the tighter tolerances and smaller sizes necessary for CTS dimensions.
Along with solid black, Crystal Line is available in three application-specific colored variations:
Potable water – solid blue
Sewer water – solid green
Reclaimed water – solid lavender
The print line can be customized for additional information such as project name, distributor, end customer, or municipality.
Each Crystal Line variant is manufactured to meet or exceed American Water Works Association (AWWA) C901 standard for water pressure lines ¾ inch through 3 inch, and C906 standard for water pressure lines 4 inch and larger. Crystal Line also meets or exceeds American Society for Testing and Materials (ASTM) F714 standard for outside diameter in water, sewer and industrial applications and ASTM D standard for polyethylene (PE) plastic tubing for water.
Using HDPE as the base material, pipe from the Crystal Line family meets or exceeds ASTM D standard for cell classification of materials and conforms to pressure standards as specified by ASTM D.
About United Poly Systems
United Poly Systems produces quality HDPE pipe in diameters from ¾-in. to 26-in. IPS, 4-in. to 24-in. DIPS and ¾-in. to 2-in. CTS for use in many industries including telecommunications, power utility, water, electrical and oil and gas. The market for HDPE pipe continues to expand as initiatives to improve, repair and expand the country’s infrastructure are implemented.
Our off-the-shelf HDPE conduit/pipe is available in a variety of sizes, colors, dimensions and lengths, with or without stripes. We also offer fully customizable HDPE conduit options. In addition, piping can be customized with a ribbed interior (to maximize the distance cable may be pulled or jetted), pull tape, or a lubricated interior (for easier installation).
Success at UPS can be attributed to our vast experience, extensive client relationships, state-of-the-art manufacturing and quality processes. Our agile business model that allows UPS to quickly meet customers’ needs without the overhead expenses that are incurred by many of the larger producers in the industry.
Conveniently located in Springfield, Missouri and Albuquerque, New Mexico, United Poly Systems can provide quick delivery to a majority of the U.S. market.
HDPE pipe serve many industrial applications, and that’s not just for one reason. The titular material has multiple characteristics that make it ideal for industrial jobs. When precision and performance are essential, knowing all the best work materials available is invaluable. Keep reading to learn the benefits of using industrial HDPE pipe so that you’ll be ready to use these high-quality materials when necessary.
Damage Resistance
One of the reasons industrial HDPE pipe are useful in many applications is that their material is impressively resistant to damage. For example, HDPE pipe are chemical, corrosion, abrasion, and impact resistant. They even deter microbial growth. Consequently, they can move various hazardous materials successfully.
This material can even handle a wide range of pressure and temperature levels without accruing damage. At Coastal Resource Group, we provide high-density polyethylene pipe that’ll successfully transport fluid ranging from -40 to 140 degrees Fahrenheit. We have all types of HDPE pipe, from single-wall corrugated drainage applications to pressure applications up to 48" IPS in RD’s from RD7-RD41. These pipe materials utilize the highest-quality resins rated PE- and/or PE-100. Not only is our HDPE pipe endorsed by the Plastic Pipes Institute (PPI,) but it’s also included in the Technical Report 4 (TR4.) Although it can handle lots of hazardous circumstances, HDPE piping isn’t as complex to handle as you may think.
Lightweight Materials
HDPE piping’s strength doesn’t mean it’s very heavy. Another benefit of using industrial HDPE pipe is that they’re surprisingly flexible and lightweight when used on the worksite. These characteristics make industrial HDPE easy to install without heavy lifting equipment. Their flexible design also opens the door to many applications thanks to their convenience. These applications include oil transportation systems, side drains, storm sewers, and more.
Material Flow
The pipe that deliver any material can impact how that material flows through the system. One of the benefits of HDPE pipe for industrial applications is that their interiors have designs that optimize flow speeds. For example, our aforementioned HDPE pipe from Coastal Resource Group maintain constant high-velocity fluid flows within a wide range of temperatures.
As you can see, our pipe are flexible in more ways than one. If your next job requires one or more of the details above, then consider the ways you can use HDPE pipe to pull the work off successfully.
What Are Advantages & Disadvantages Of HDPE Pipe Liner?
In HDPE Liner widely uses petroleum thermoplastic. If you look at this plastic under a microscope, you’ll see that it has a straight line with some branches that give it its energy/density ratio. The strong bond of HDPE piping material helps it to use for high-pressure piping. Polyethene pipes have a long and unique history in gas, oil, mining, water, and other industries. HDPE and Epoxy Pipelining both are very durable.
Due to its low weight and high corrosion resistance, the HDPE pipe industry is growing rapidly. HDPE pipe liner can perform optimally over a wide temperature range from f to + f. This pipe is not good for use when the liquid temperature exceeds f (500 c).
HDPE Installation
In most cases, installing HDPE-lined pipes are cheaper and easier than installing other components. HDPE weighs much less than concrete, steel, and Steel Pipe, so travel costs are low and no heavy lifting equipment requires. HDPE Slip lining is usually delivered in long coils, spools, or straight tubes. Providing HDPE on spools or coils can also reduce travel costs as few deliveries require.
HDPE installation requires fewer members and installation than other pipe lining solutions, saving time and money during the installation process. Because High-Density Polythene is highly flexible, it can be bent without the need for additional joints or connectors. This flexibility allows HDPE to be installed outside of channels and in an irregular location. The joints are usually heated with heat, are as strong as the first pipe, and do not leak.
HDPE pipe fitting is also durable, with an expected lifespan of 50 to 100 years, and is fully recycled. HDPE liner can be installed using standard methods such as pipe blasting, directional drilling, trench sealing, and micro-trenching.
Pipe blasting is a sewer system used to replace sewage, water, and natural gas, eliminating the need for traditional canal construction and associated equipment. This approach has become a viable solution for the transformation and rehabilitation of obsolete infrastructure.
HDPE Pipe Joint
HDPE pipes and fittings are connected by welding or by mechanical installation. There are two types of welding methods used to join HDPE pipes.
Electrofusion welding: Electrofusion is a simple and fast way to permanently join individual pipes and install HDPE Or pre-built components in tight areas. This method is suitable for local members.
Butt welding: Hip welding similarly combines pipe fitting and HDPE into prefabricated parts using heat and pressure without the use of additional connectors.
HDPE Pipe Length
The production of HDPE pipes is a continuous process; pipes of any length can be manufactured. However, due to the ease of movement and grip on-site, the length of HDPE pipe is limited and is generally produced in average lengths of 6, 10, 12, 15, 24, and 30 meters. On request, a 50 and 100-metre-long HDPE pipe can be produced.
Fittings For HDPE Pipes
A complete list of HDPE pipelining inserts for any purpose is available. Standard HDPE pipe installation includes the following:
Bent
Elbows
Reductions
Branch Offices
End Caps
Electro Fusion Couplers
Machine Connectors
Traps
Hygiene Installation
Replacement Parts
The company is the world’s best 36 Inch HDPE Pipe supplier. We are your one-stop shop for all needs. Our staff are highly-specialized and will help you find the product you need.
Advantages of HDPE pipes
HDPE pipe offers several benefits over other drilling rigs such as
Reduction Of Installation Costs
Due To Its Flexible Shape, It Is Easy To Use On Slopes.
Simple Joining Methods.
Seismic Resistant
Wrong Electrical Conductor.
Low Conflict
Ability To Relieve Water Shock
Sun Resistance
Non-Stick Surface.
Does Not Leak Due To Its Seamless Nature.
Economic. So Easily Affordable
High Flow Rate Due To Smooth Interior
Wide Temperature Range
Do Not Wash
Resistance To Ultraviolet Rays
Amazing Strength (Over 50 Years)
Resistant To Many Solvents
Solid Material
Compatible With Nature
Low Maintenance Costs
High Quality
Disadvantages of HDPE pipe
HDPE pipe evil as follows:
High-Temperature Rise
Resistance To Adverse Weather Conditions
Depending On the Pressure Fracture
It Is Difficult To Join
Fire
Low Temperatures
Low Power/Durability
Common Use Of HDPE
Plastic bottles: Most people are illegally imported in plastic containers that last longer than water bottles. HDPE is ideal for moulding applications, especially in food and beverage containers because it does not fit between bottles. Moreover, HDPE is recyclable, making it a good choice for these highly disposed of products.
Toys: HDPE is resistant, which helps keep toys resistant to harmful effects and changes color from lightning.
Chemical containers: With its chemical-resistant properties, HDPE is suitable for laundry, shampoo, heaters, household cleaning products, car oil, antifreeze, and recycling containers. Moreover, the strength of these bottles increases when they are colorful.
Piping Systems: HDPE pipe sheet has a higher molecular weight compared to the standard HDPEused in the examples above. Moreover, this reinforcement with its UV resistance makes it suitable for outdoor applications and plumbing. Furthermore, the pipe spacer sheet is heat resistant from -220 to 180 degrees Fahrenheit. It lasts a long time under many chemical interactions, making it useful in many industrial applications.
FAQs
Is HDPE the Same as PVC?
Both HDPE and PVC are of plastic material. However, they are not the same. In addition, HDPE is thermoplastic manufactured from petroleum, and PVC is a tough vinyl polymer. However, compared to HDPE and PVC, HDPE, due to its flexibility, high strength at high density, lack of rust, and chemical stability is a strong choice for low-pressure, low-temperature applications.
Is HDPE Pipe Safe in Drinking Water?
Yes, HDPE Liner is completely safe if you drink drinking water. Additionally, this is one of the main reasons why high-quality Polyethylene Pipes are widely used in the water industry and desalination plants. Moreover, the use of HDPE drinking water pipes approves by the ns’. Various antibiotics such as chlorine and chloramine are approved for use in HDPE pipes.
What are the Uses of HDPE Pipe?
HDPE or high-density polyethylene pipe is widely used to transport drinking water, sludge, sewage, chemicals, hazardous waste, and compressed gases. They use in various industries such as gas, oil, mining, water, and other industries.
Is HDPE Compatible with Nature?
Perhaps, it can consider eco-friendly as it prepares from HDPE liner to recycle plastic from type 2 post-consumer products. Moreover, it considers being the most eco-friendly plastic that does not produce harmful fumes in the environment.
Is HDPE Waterproof?
Yes, HDPE is ideal for building a waterproof foundation. In addition to aiding in water infiltration, it can also help protect the foundation from root infiltration.
Conclusion
HDPE Liner is a type of flexible plastic pipe used to transfer liquids and gas and is often used to replace old concrete pipes or large steel pipes. Made of HDPE (high-density polyethylene) thermoplastic, its high-density resistance and strong molecular bond make it suitable for high-pressure pipes.
HDPE plumbing systems are available in many applications, providing standard plumbing, fire extinguishers, sewer and gas pipelines, as well as horizontal drilling of electrical and telecommunication pipelines. Well, the above is a brief introduction to the advantages and disadvantages of HDPE pipes. I believe that after reading this article, you have a better understanding of HDPE pipes.
WL Plastics manufacturers high-density polyethylene (HDPE) pipe to meet a variety of industry standards (see WL116) under strict quality control to meet customer needs. HDPE pipe is the ideal choice for oil & gas gathering, potable water, wastewater, mining & industrial systems, power & communications, and natural gas distribution applications. HDPE pipe’s flexibility, durability, chemical and corrosion resistance, and other beneficial properties make it a long-term, cost-effective solution for all your piping needs.
With ten state-of-the-art manufacturing facilities across the United States and ownership by a global leader in petrochemical production, INEOS, WL Plastics has the manufacturing capacity and a continuous resin supply to produce more than 1 billion pounds per year of polyethylene pipe and to fulfill customer orders quickly and efficiently. WL Plastics' high-volume production allows it to manufacture pipe at the lowest possible cost for its customers while maintaining the highest quality standards.
WL Plastics utilizes PE resin mixed with a carbon black masterbatch to manufacture its HDPE pipe. This HDPE compound has an ASTM D cell classification of C. The 2% to 3% well-dispersed carbon black content in WL Plastics HDPE pipe makes it indefinitely resistant to UV degradation. See WL106 for more information on PE compound used to make HDPE pipe.
HDPE pipe offers several unique benefits over other pipe types. HDPE pipe is increasingly specified for piping projects because of its versatility and durability. WL Plastics HDPE pipe is a proven performer across a wide range of applications. HDPE pipe is the preferred pipe material for trenchless installation methods such as sliplining, compressed-fit lining, pipe bursting, and horizontal directional drilling (HDD).
WL Plastics manufactures HDPE pipe and tubing to four different sizing systems: Iron Pipe Sizes (IPS) from ¾ to 54, Ductile Iron Pipe Sizes (DIPS) from 4 to 24, Copper Tube Sizes (CTS) from ½ to 2, and Standard Inside Diameter Ratio (SIDR) tubing sizes ½ to 2. A variety of DR’s, SIDR’s, and wall thicknesses are available in each sizing system. IPS, CTS, and DIPS sizes are made to a controlled outside diameter. As the DR changes for a given IPS, CTS, or DIPS size, the inside diameter changes while the OD remains constant. SIDR pipe is made to a controlled inside diameter. As the SIDR changes for a given SIDR size, the outside inside diameter changes while the inside diameter remains the same.
The following resources are helpful when selecting the right pipe size for a specific application:
WL Plastics’ HDPE pipes meet industry standards, strict safety regulations, and specific customer needs.
With nine state-of-the-art manufacturing facilities across the United States, we have the capacity to produce more than 800 million pounds of HDPE piping per year.
Our high-volume production allows us to manufacture these pipes at the lowest possible cost for our customers while maintaining the highest standards of quality and efficiency.
Contact us to discuss your requirements of 6 Inch HDPE Pipe. Our experienced sales team can help you identify the options that best suit your needs.
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