Ceramic Filter Plate
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The relevant knowledge of ceramic filter plate is related to everyone. I believe that everyone knows about the ceramic filter plate. The ceramic filter plate is divided into: Ceramic filter plate Filter-PZr and ceramic filter plate Filter-PAL. Models, also known as ceramic filters, ceramic plates, ceramic plates, filter plates and so on.
Ceramic filter plate technology and uses: ceramic filter plate using three-dimensional mesh structure and connected to the pores of the organic foam as a carrier, it invades the thixotropic alumina slurry, the use of four square correction center distance automatic extrusion technology, The slurry was evenly applied to the carrier’s foam body skeleton and baked and cured at a high temperature of °C.
Installed in the filter box for aluminum alloy liquid impurity filtration, to meet the production of high value-added, high-tech performance aviation, transportation and other aluminum alloy precision casting. Such as: computer hard drives, printing PS base, can making materials, jet turbine engine fan blades and other products.
The basic structure of ceramic filter plate: Ceramic filter plate consists of plate base, positioning seat, outlet, and surface film.
A ceramic filter plate is one of the core components of the ceramic filter. It is a new type of porous functional ceramic material, and its interior is covered with criss-crossing capillary pores (about 1 to 10 microns in diameter). This is the channel of the filtrate. This component is called the plate base layer. 2. The components of the ceramic filter plate are silicon carbide, corundum and other materials. The main components of the outlet and positioning base of the ceramic filter plate are composed of stainless steel or polymer material.
The main features of the ceramic filter plate are as follows:
1. The filtration accuracy covers fine filtration, microfiltration, ultrafiltration, nanofiltration, reverse osmosis, and good results;
2. High mechanical strength, stable chemical properties, good wear resistance, low resistance, anti-blocking, easy recoil, easy to clean;
3, high efficiency, high yield, beautiful arrangement of filter aperture, uniform and neat;
The aluminium casting ceramic filter plate provides an effective and effective method to remove aluminum inclusions.
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The actual removal effect will vary according to the conditions of use. Generally, as the size of the filter plate hole and the velocity of the filtered liquid metal decrease, the effect will increase.
The aluminium casting ceramic filter plate produced by special machine has a small size deviation. After being processed in production, it will not become brittle and cracked. The ceramic composition of the preparation has high strength, excellent aluminum washability, and good thermal properties. This inherent characteristic makes ceramic filters very suitable for use in all casting processes.
The ceramic filter for casting should be preheated before use. The filter plate should be completely sealed in the filter box to ensure that molten aluminum passes through the ceramic filter. The total amount of filtration should not exceed the limit. If the amount of slag in the aluminum water is too high, it is necessary to perform multiple filtrations or reduce the output for adjustment.
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Additional resources:The porous sintered ceramic foam filter provided by our company can effectively remove various finenesses of micro-scale inclusions in the molten aluminum, so that the aluminum water becomes a smooth laminar flow, which is good for filling. It has good mechanical strength and chemical stability, as well as excellent aluminum cleaning. Strictly control the pore size and through-hole ratio to achieve stable filtration. The ceramic foam filter plate is surrounded by a sealed thermally-expandable ceramic fiber gasket, which helps the filter plate to be sealed in the filter box to ensure that no metal liquid is bypassed.
After using the ceramic foam filter to purify the aluminum liquid, it has brought huge benefits to the ribbon foil and its products (such as cans, car sequins, PS printing plates, etc.) for manufacturers of aluminum alloy profiles.